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- Basic Construction Tips and
Instructions:
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- Drilling is one of the
basic operations more frequently performed during the
building process of any homebuilt project.
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- Drilling is a simple and
straightforward operation, but you can be surprised how
many times builders makes mistakes while drilling, that
end up with a part being tossed to the garbage
bag.
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- Here are some
suggestions that can help you to make perfect
holes.
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- One of the most common
problems faced by an amateur builder is to find that that
drilling bit is not properly sharpened and usually this
is found once the hole is done, in most cases the hole
will be oversized and elongated.
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- Fortunately you can buy
a bit sharpener or drill bit attachment that can fix
those badly cutting edges and also correct the point
angle of the bit.
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- Keep the bits in their
case, don't throw away in a drawer, because rubbing one
against each other can damage the cutting edges and
besides keeping them neatly arranged will help you to
find the right bit much faster.
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- DRILLING STEP BY
STEP

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- Start by measuring and
tracing the location of the holes over the
part.
- Use a felt tip permanent
ink marker that will not scratch the surface of the
part.
- (This can be a problem
mostly on thin metal sheets or tubes, due that marked
lines concentrates tensions and can become in a rupture
line)

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- Mark the center with an
automatic punch or with the traditional punch and
hammer.
- (This mark help the
drilling bit to "snap" in the mark, avoiding wandering
and damaging the surface of the part being
drilled.
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- Secure the part with "C"
clamps or other devices to stop it from rotate or move
during drilling.
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- Choose your drilling bit
size, have in mind that:

- For better results start
a hole with a bit of smaller diameter and then move to a
bigger bit, this will help the cutting action of the bit
and the finished hole will be more accurate.
- When the hole is made
for placing a bolt, make it slightly smaller in diameter
and then use a REAMER to finish it to a close
fit.
- If working with a drill
press, set the speed, as a rule of the thumb, smaller
diameters and softer materials can be drilled at faster
speeds.
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- Put your security
glasses on!
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- Drill through, flip the
part over and deburr the hole, using a deburring bit or a
much bigger drilling bit (but do it very carefully and
applying very little pressure)
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- When you need to drill
round stock or tubing, use a "V" block to secure the part
being drilled.
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- Set the spindle speed:
If you work with a Drill press, you can adjust the speed
regarding the diameter and the material being drill. (see
table)
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